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P1416

Powertrain
Low
General Motors

Secondary Air Injection (AIR) System Bank 2

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P1416

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The P1416 code is a GM-specific code indicating a fault in the Secondary Air Injection (AIR) system on Bank 2. This system pumps fresh air into the exhaust during cold starts to help the catalytic converter heat up faster and reduce cold-start emissions. It typically only runs for the first 30–90 seconds after a cold engine start.

The most common failure on GM trucks, SUVs, and Corvettes is a seized air pump motor. When the check valve fails, exhaust condensation flows backward into the pump housing. In cold weather, this moisture freezes and locks the pump. When the PCM commands the pump on during the next cold start, it can't spin, and the code sets. Replacing the check valve along with the pump is critical to prevent the new pump from suffering the same fate.

This code rarely causes any noticeable driveability symptoms — the vehicle will run and drive normally. However, it will cause a failed emissions inspection and keep the check engine light on. The repair is moderately accessible for DIYers, though the air pump can be in a tight location depending on the vehicle.

Severity

Low — MonitorThis Month

Symptoms

  • Check engine light is on
  • May hear a whining or buzzing noise from the air pump on cold starts
  • Slightly elevated exhaust emissions
  • No noticeable difference in driveability in most cases
  • Possible sulfur or rotten egg smell from exhaust

Likely Causes

Seized or frozen secondary air injection pump35%

Exhaust condensation can enter the air pump through a failed check valve, freezing or seizing the pump motor — especially in cold climates. This is extremely common on GM trucks and SUVs.

Failed or damaged check valve25%

The one-way check valve in the AIR system prevents exhaust gases from flowing back into the air pump. When it fails, moisture enters the pump and exhaust pressure disrupts normal airflow.

Air pump relay or fuse failure20%

The relay that powers the secondary air pump may have failed, or the fuse may have blown, preventing the pump from operating on cold starts.

Corroded or damaged wiring to the air pump15%

Wiring exposed to road salt, moisture, and heat can corrode or break, cutting power or ground to the air injection pump.

Clogged or restricted air injection passages5%

Carbon buildup in the passages where fresh air is injected into the exhaust manifold can restrict flow and prevent the system from functioning properly.

Estimated Cost

DIY Repair

$30$250
Difficulty

DIY Friendly

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Professional Repair

$200$600

Includes parts + labor

Common Fixes

  1. Replace the secondary air injection pump
  2. Replace the failed check valve(s)
  3. Test and replace the air pump relay or fuse
  4. Inspect and repair corroded wiring and connectors
  5. Clean carbon from the air injection passages

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